A mass-conservative average flow model based on the finite element method(FEM) is introduced to predict the performances of textured surfaces applied in mechanical seals or thrust bearings.In this model,the Jakobsson-Floberg-Olsson(JFO) boundary conditions are applied to the average flow model for ensuring the mass-conservative law.Moreover,the non-uniform triangular grid is utilized,which can deal with the problem of complex geometric shapes.By adopting the modeling techniques,the model proposed here is capable of dealing with complex textured surfaces.The algorithm is proved correct by the numerical experiment.In addition,the model is employed to gain further insight into the influences of the dimples with different shapes and orientations on smooth and rough surfaces on the load-carrying capacity.
XIE YiLI YongJianSUO ShuangFuLIU XiangFengLI JingHaoWANG YuMing
Surface texturing has been considered as an effective approach to improve the tribological performances.Based on the consideration of enhancing the tribological performance,the experiments are carried out to investigate tribological performance of triangular textures in water lubrication.The textures are generated by the Nd:YAG laser marking system,with an area density of 20%and a depth of 7 m and are distributed uniformly on the surface of the SiC rings.Compared with the circular textures,the triangular textures have obvious tribological anisotropy.The triangular textures in clockwise direction show the best friction reduction effect among the three textures.The friction reduction mechanisms of the triangular textures in clockwise direction are also analyzed and discussed.
XIE YiLI YongJianWANG YuMingSUO ShuangFuLIU XiangFeng
Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.
