The influence of microwave heating on the grinding of Panzhihua ilmenite ore was investigated. Factors that influence the processing are： the microwave exposure time, power density and sample mass. 40 g sample was microwave heated for 30 s with 1 kW of microwave power and followed by water quenching. SEM analysis indicated that intergranular fractures occurred between ores and gangues other than transgranular fractures after microwave treatment, which would liberate minerals from each other effectively. The subsequently magnetic separation trials provided evidence that the recovery rate increased from 44% for raw ore to 72% by microwave treatment.
The exothermic efficiency of microwave heating an electrolyte/water solution is remarkably high due to the dielectric heating by orientation polarization of water and resistance heating by the Joule process occurred simultaneously compared with pure water.A three-dimensional finite element numerical model of multi-feed microwave heating industrial liquids continuously flowing in a meter-scale circular tube is presented.The temperature field inside the applicator tube in the cavity is solved by COMSOL Multiphysics and professional programming to describe the momentum,energy and Maxwell's equations.The evaluations of the electromagnetic field,the temperature distribution and the velocity field are simulated for the fluids dynamically heated by singleand multi-feed microwave system,respectively.Both the pilot experimental investigations and numerical results of microwave with single-feed heating for fluids with different effective permittivity and flow rates show that the presented numerical modeling makes it possible to analyze dynamic process of multi-feed microwave heating the industrial liquid.The study aids in enhancing the understanding and optimizing of dynamic process in the use of multi-feed microwave heating industrial continuous flow for a variety of material properties and technical parameters.
Double self-adaptive fuzzy PID algorithm-based control strategy was proposed to construct quasi-cascade control system to control the speed of the acid-pickling process of titanium plates and strips. It is very useful in overcoming non-linear dynamic behavior, uncertain and time-varying parameters, un-modeled dynamics, and couples between the automatic turbulence control (ATC) and the automatic acid temperature control (AATC) with varying parameters during the operation process. The quasi-cascade control system of inner and outer loop self-adaptive fuzzy PID controller was built, which could effectively control the pickling speed of plates and strips. The simulated results and real application indicate that the plates and strips acid pickling speed control system has good performances of adaptively tracking the parameter variations and anti-disturbances, which ensures the match of acid pickling temperature and turbulence of flowing with acid pickling speed, improving the surface quality of plates and strips acid pickling, and energy efficiency.
The thermal decomposition process ofjarosite residue and the solubility of various oxides presented in the decomposed residue in NH4C1-H20 system were studied. The results of heat decomposition ofjarosite residue show that the insoluble ZnFe2O4 phase in the residue can be decomposed at temperatures ranging from 500 ℃ to 650 ℃ for 1 h. The OLI Systems software was used to study the thermodynamics of the solubility of various metal oxides existing in the decomposed residue in NH4CI-H20 system. The results show that the solubility ofZnO, PbO, CdO, CuO and Ag20 is high, while the solubility of Fe203 is less than 10-4 mol/L in the pH range from 4.0 to 9.0. The calculated data are in accordance with the experimental results.
Titanium slag in this study was produced by subjecting titanomagnetite concentrate to direct reductionelectric furnace smelting. Processing mineralogy and mineral phase reconstruction behavior at high temperature and slow cooling treatment were examined by chemical analysis, X-ray diffraction （XRD）, optical microscopy （OM）, scanning electron microscopy （SEM）, and energydispersive spectroscopy （EDS）. Anosovite solid solution is the main titanium product by the direct reduction and smelting process. Results of slow-cooling experiments show that crystal volume and size increase as cooling rate decreases. Anosovite and gangue mineral crystals develop fully with large crystal volume and size at a cooling rate of 2 K.min-1. Moreover, the growth of anosovite crystal was characterized by crystal nucleation and growth theory. These results provide further insights into the separation of anosovite from gangue by mineral processing.
Yi-Jie WangShu-Ming WenQi-Cheng FengZhi-Wen YeMin Wang
