The melting characteristics and wettability of the binding phase in high basicity sinter were studied. By changing nCaO∶nFe2O3 (molar ratio of CaO to Fe2O3) as well as the percentage of MgO,SiO2,and Al2O3,the melting characteristics and wettability of the binding phase were discussed. The results indicated that the characteristic melting temperature was the lowest and wettability was the best at nCaO∶nFe2O3=1∶1 (without addition); the addition of MgO increased the characteristic melting temperature and contact angles; when the percentage of SiO2 or Al2O3 was 3%,the characteristic melting temperature was the lowest,whereas the contact angles increased with an increase in SiO2 and Al2O3 contents.
The granule size distribution and the porosity of the granule packing process were researched. For realizing the optimizing control of the whole sintering production process, researchers must know the factors influencing the granule size distribution and the porosity. Therefore, tests were carried out in the laboratory with regard to the influences of the size and size distribution of raw materials and the total moisture content on the size and size distribution of granule. Moreover, tests for finding out the influences of the moisture content and the granule volume fraction on the porosity were also carried out. The results show that (1) the raw material has little influence on granulation when its size is in the range of 0. 51 mm to 1.0 mm; (2) the influence of the material size on granule size plays a dominant role, and in contrast, the moisture content creates a minor effect on granule size; (3) in binary packing system, with the increase in the constituent volume fraction, the porosity initially increases and then decreases, and there is a minimum value on the porosity curve of the binary mixture system; (4) the minimum value of the porosity in binary packing system occurs at different locations for different moisture contents, and this value shifts from right to left on the porosity curve with increasing the moisture content; (5) the addition of small granules to the same size component cannot create a significant influence on the porosity, whereas the addition of large granules to the same system can greatly change the porosity.
以某炼钢厂180 t钢包炉为原型,根据相似理论,通过水模型实验,分别考察了精炼过程中底吹位置、加料位置及底吹气量等操作参数对钢包内钢液混匀状况的影响,得出了各参数对钢包混匀状况的影响规律.综合考虑水模型实验过程中的现象和其他因素,得出180 t钢包炉最佳操作参数:最适宜底吹位置在0.3R附近,最适宜的加料位置在底吹喷嘴正上方,正常精炼时的底吹搅拌气量为40-90 m^3/h;钢包炉精炼及微调成分后,最佳取样位置在钢包炉加料部位,取样前应至少搅拌2 min.