Locality preserving projection (LPP) is a newly emerging fault detection method which can discover local manifold structure of a data set to be analyzed, but its linear assumption may lead to monitoring performance degradation for complicated nonlinear industrial processes. In this paper, an improved LPP method, referred to as sparse kernel locality preserving projection (SKLPP) is proposed for nonlinear process fault detection. Based on the LPP model, kernel trick is applied to construct nonlinear kernel model. Furthermore, for reducing the computational complexity of kernel model, feature samples selection technique is adopted to make the kernel LPP model sparse. Lastly, two monitoring statistics of SKLPP model are built to detect process faults. Simulations on a continuous stirred tank reactor (CSTR) system show that SKLPP is more effective than LPP in terms of fault detection performance.
Kernel independent component analysis(KICA) is a newly emerging nonlinear process monitoring method,which can extract mutually independent latent variables called independent components(ICs) from process variables. However, when more than one IC have Gaussian distribution, it cannot extract the IC feature effectively and thus its monitoring performance will be degraded drastically. To solve such a problem, a kernel time structure independent component analysis(KTSICA) method is proposed for monitoring nonlinear process in this paper. The original process data are mapped into a feature space nonlinearly and then the whitened data are calculated in the feature space by the kernel trick. Subsequently, a time structure independent component analysis algorithm, which has no requirement for the distribution of ICs, is proposed to extract the IC feature.Finally, two monitoring statistics are built to detect process faults. When some fault is detected, a nonlinear fault identification method is developed to identify fault variables based on sensitivity analysis. The proposed monitoring method is applied in the Tennessee Eastman benchmark process. Applications demonstrate the superiority of KTSICA over KICA.
由于模型预测控制器对模型失配等不确定因素具有较强的鲁棒性,因此现有的多步预测误差方法不能及时显著地检测到由模型失配导致的MPC控制器性能潜能的变化。针对上述问题,提出一种改进的多步预测误差方法和实时性能监控策略。考虑到MPC控制器的模型预测残差能有效反映模型失配等信息,利用预测残差对现有多步预测误差方法进行改进,改进的方法能够更好地检测由模型失配引起的MPC控制器性能潜能的改变。在连续搅拌槽加热器(continuous stirred tank heater,CSTH)系统上的仿真实验验证了该方法的可行性与有效性。